In order to further promote the spirit of model workers, labor and craftsmanship, strengthen and improve grassroots team building, and promote high-quality development of enterprises, on March 20th, the "Deng Jianjun Scientific Research Group · Building Innovative Teams - National Textile Innovative Team Construction Experience Exchange Conference" was held in Qingdao, Shandong.Guangshan White Shark Card Clothing Co., Ltd.'s Innovative R&D Team for Card Clothing was awarded the title of "National Textile Industry Innovative Team" in 2022.
"Innovative R&D Team for Card Clothing" is a product development department under the research and development center of Guangshan White Shark Card Clothing Co., Ltd.The R&D center of Guangshan Bai Shark Needle and Cloth Co., Ltd. is the Henan Engineering Technology Research Center (for the equipment of card clothing), China Textile Machinery (National Textile Machinery Card Clothing) Technical Research Center, and the Technical R&D Center for National Textile Needle-Punched Nonwoven Fabric under the China Textile Engineering Society.This R&D team is responsible for researching and developing the design, process, configuration innovation and other aspects of the company's products.The "Innovative R&D Team for Card Clothing" was established in 2015 with the goal of researching and developing new products that can improve customers' yarn indicators and bring them surprises. The team aims to break homogeneity, improve product performance and lifespan, break foreign technical barriers and blockades, and replace imports.
The members of the "Innovative R&D Team for Card Clothing" are composed of relevant personnel such as carding process engineers and product design engineers.The "Key Technology Research of Composite Coated Metallic Card Clothing" project undertaken by the R&D team was awarded the 2021 Excellent Scientific Achievement Award by the China National Textile Industry Council.The "Key Technology for Processing Ultra-high Count Yarns with Fine regenerated cellulose fibre and Industrialization" project was awarded the 2021 Second Prize for Scientific and Technological Progress by the China National Textile Industry Council.The "Key Technology and Industrialization for the Preparation of Stepped-Drafted Balanced Yarns for Denim Fabrics" project was awarded the First Prize for Scientific and Technological Progress.
1. Technological Innovation
The Innovative R&D Team for Card Clothing has applied the "conical teethed metallic card clothing" technology to the early manufacturing of metallic card clothing.The conical teethed metallic card clothing technology completely removes burrs and oxidized debris generated produced by quenching, making the teeth of the card clothing smooth and delicate with a small surface friction coefficient. This improves the impact of teeth on fibers during combing, fully realizing flexible carding, reducing fiber cutting damage, protecting the fibers, and improving the yield.
"metallic card clothing surface reinforced composite coating" technology adopts special process to evenly disperse superhard material particles and firmly adhere to the surface of the card clothing, so that the wear resistance of the card clothing is significantly improved. Through nearly ten years of customer application, the indicators far exceed the international advanced level.
2. Design Innovation
The innovative design of 1816 cylinder card clothing solves the problem of machine pick up cotton carding, has good flux removal effect and excellent carding index, improves the overall quality of machine pick up cotton spinning in our country, and lays a solid foundation for the popularization of machine pick up cotton in our country.
The innovative design of the card clothing for vortex spinning carding series is a new kind of card clothing developed by our company for cellulose fiber and vortex spinning carding.The team has successfully replaced the imported card clothing through sufficient market research, a large number of experimental products on the machine application, and finally finalized, and realized the high-quality application of vortex spinning on the high-yield carding machine.
The innovative design of a series of cellulose fiber card clothing. After a large number of tests and research in the past two years, the team has constantly improved the design scheme for new fiber and multi-component fiber carding, and finally finalized the new card clothing. At present, the index data is excellent and the spinning range is wide, which provides help for the development and transformation of "green environmental protection cellulose fiber" in our country.
The Innovative R&D Team for Card Clothing also focuses on the goal of high production and high quality, redesigning and reconfiguration of doffer card clothing, licker-in card clothing, top flats, fixed flats, beater roller, etc., redesign, reconfiguration, the formation of independent innovation research and development, independent intellectual property rights, to promote the development of Chinese textile equipment.
3. Management Innovation
The team along the way through the process of technological innovation, cultural innovation, management innovation.First, set up model machine, model production line and model factory for customers in key areas.Extend the service function to the promotion of new products and the development and application of new combing technology. Under the new mechanism, in the management innovation, use the method of integrating small micro units and people to project technical problems, so that everyone has a project.We should improve the selection and training system of R&D team talents, vigorously strengthen the training of high-skilled talents, create a good working atmosphere for high-skilled talents, let them concentrate on their own work without distractions, show their personal talent and value, and stimulate everyone's potential ability through management innovation. Every R&D staff is a maker. Let R & D members free burst infinite creative inspiration and passion!
The afterword
General Secretary Xi Jinping once said:“innovation is the primary driving force for development‘Rich is called the great cause, the new is called prosperous.’”He points out the importance of enterprise innovation under the current situation,if technological innovation is the soul of an enterprise, then cultural innovation is the driving force to promote technological innovation;The innovative design of a series of cellulose fiber card clothing from Guangshan White Shark Card Clothing Co., Ltd.,in accordance with the new era of development, creative work,through constant innovation in technology, management and culture, the function and life of Chinese textile equipment are improved,and break foreign technical barriers and blockades, replace imports, solve the key bottleneck technology, for the construction of textile power efforts!
